Machine tuning matters
Posted by TheShot on 31 Jul 2006 | Tagged as: CoffeeRatings.com, Home Brew, Machine, Quality Issues
If there’s any wonder about the importance of machine service and its impact on the quality of espresso, look no further than the home version of the espresso making game.
Over the past several weeks, my home espresso machine was showing the telltale signs of failing gaskets and seals, which need replacement about once a year with regular use. The water pressure through the group head gradually went from a heavy flow to a trickle and then to a drip. Over time, though almost too subtle to notice, I was pulling my espresso shots differently to adjust to these pressurization changes.
I was taking more and more time to force sufficient water flow in the group head — compensating so I could generate the proper water pressure through the puck of ground coffee that I inserted into the portafilter. Because of this, hot water came into contact with the surface coffee for longer periods of time, changing the extraction of my shots to something much more than desired, and resulting in an uneven shot that contained more water-soluble, bitter elements in the cup.
The answer, of course, was to open up my machine and replace a number of seals and gaskets. This was my project yesterday. While a few gaskets were still in good shape (my machine contains nine different gaskets, six of which are in the group head assembly), the main pair of gaskets around the group head piston showed serious wear.
These seals were worn down from regular use and no longer held the tight pressure seal needed to properly control the water flow. In the photographs below, you can see the difference between the old, smoothed-down pair of rubber gaskets on the piston and what a new pair looks like in their place. The new gaskets “poke out” from the circumference of the piston, gripping the cylindrical piston wall with a much tighter seal.
Breaking out the wrenches, universal retaining ring pliers, and food-safe lubricant, it’s enough to make you feel like you’re rebuilding a car engine. But the bottom line is that my home machine makes a far better espresso once it has been serviced like this. Even so, such a fix still requires me to greatly adjust my espresso shot pulls to account for the improved pressure control.
So whether your favorite café uses a super-automatic, semi-automatic, or manual lever espresso machine, regular, professional machine service can make a huge difference in the quality of the espresso they produce. And if your home machine is making espresso that’s a lot worse off than it was a year ago, it’s probably time for a tune-up.
3 Comments »
on 13 Feb 2007 at 10:23 pm -06:00T 1.Espresso News and Reviews - TheShot.coffeeratings.com » The 2007 Shameless Gadget Promotion Post said …
[...] Last December I came across a pretty nifty coffee accessory worth writing about. Now if I had to choose a “coffee accessory of the year”, every year, undoubtedly it would have to be the pair of group head main cylinder gasket seals I regularly replace on my home espresso machine. There is no single accessory more responsible for my espresso enjoyment in any given year. [...]
on 22 Jan 2008 at 10:27 pm -06:00T 2.Paul Bostwick said …
It looks like you have one of he plastic pistons. See if you can talk someone into a brass replacement. They last longer and wear better (or so said Christopher Cara when he sold me mine)
I quite agree about the gasket redo on the Pavoni. Big Big help and pretty quick project too. cool site on Pavoni repair basics:
http://www.pavoniexpress.com/
on 22 Jan 2008 at 11:20 pm -06:00T 3.TheShot said …
Thanks, Paul. While I have a Gaggia Factory and not a La Pavoni, it’s essentially a private label with many similar parts. So thanks for the Pavoni repair resource — looks pretty good.
Christopher Cara (and I’m a fan) is right about the brass over plastic — but the plastic piston has given me a good 5+ years of service, and I’d need to ensure a brass piston replacement precisely fits the chamber. As anyone who has been through this procedure knows, calling the assembly a “tight fit” is kind of an understatement.
Though a few years ago I faxed Christopher the owners’ manual for my Factory because he didn’t believe the similarity. His jaw dropped when he then realized how much the Factory was modeled after the Europiccola.